DC/DC Converters THL 25 Series, 25 Watt Features Highest power density 25W converter! CB 226037 Ultra compact design: 1.0" x 1.0" x 0.4" Scheme IEC 60950-1 Shielded metal case with isolated baseplate Wide 2:1 input voltage ranges Very high efficiency up to 90% Output voltage adjustable Remote On/Off control Operating temp. range -40C to +80C and up to +85C with heat-sink I/O isolation voltage 1500 VDC 3-year product warranty The THL 25 series is the latest generation of dc-dc converter modules with highest power density. The product achieves 25 Watt output power and comes in a metal case with small dimensions of only 1.0"x 1.0"x 0.4". All models have a wide 2:1 input voltage range and precisely regulated output voltages. High efficiency of up to 90% makes this product very reliable and applicable in temperature ranges of up to +80C or up to +85C with optional mounted heat sink. Typical applications are in mobile equipments, instrumentation, distributed power architectures in communication and industrial electronics and everywhere where space on the PCB is critical. Models Output voltage Output current max. Efficiency typ. THL 25-1210 Order code 3.3 VDC 6000 mA 87 % THL 25-1211 5.0 VDC 5000 mA 89 % THL 25-1212 12 VDC 2090 mA 89 % 15 VDC 1670 mA 89 % THL 25-1213 THL 25-1222 Input voltage range 9 - 18 VDC (12 VDC nominal) 12 VDC 1040 mA 89 % THL 25-1223 15 VDC 840 mA 89 % THL 25-2410 3.3 VDC 6000 mA 88 % THL 25-2411 5.0 VDC 5000 mA 90 % 12 VDC 2090 mA 90 % THL 25-2412 THL 25-2413 18 - 36 VDC 15 VDC 1670 mA 90 % 12 VDC 1040 mA 89 % THL 25-2423 15 VDC 840 mA 89 % THL 25-4810 3.3 VDC 6000 mA 88 % THL 25-4811 5.0 VDC 5000 mA 90 % 12 VDC 2090 mA 90 % 15 VDC 1670 mA 90 % 12 VDC 1040 mA 89 % 15 VDC 840 mA 89 % THL 25-2422 THL 25-4812 THL 25-4813 THL 25-4822 THL 25-4823 http://www.tracopower.com (24 VDC nominal) 36 - 75 VDC (48 VDC nominal) Page 1 of 4 DC/DC Converters THL 25 Series 25 Watt Input Specifications Input current at no load (at nominal input voltage) 12 Vin models: 80 mA typ. 24 Vin models: 55 mA typ. 48 Vin models: 40 mA typ. Recommended input fuse (slow blow) 12 Vin models: 5000 mA 24 Vin models: 2500 mA 48 Vin models: 1250 mA Start-up voltage 12 Vin models: 9 VDC (or lower) 24 Vin models: 18 VDC (or lower) 48 Vin models: 36 VDC (or lower) Surge voltage (0.1 sec. max.) 12 Vin models: 25 V max. 24 Vin models: 50 V max. 48 Vin models: 100 V max. Reflected input ripple current 12 Vin models: 80 mAp-p typ. 24 Vin models: 50 mAp-p typ. 48 Vin models: 30 mAp-p typ. Conducted noise (input) EN 55022 class A with external L/C EN 55022 class B with external filter ESD (electrostatic discharge) EN 61000-4-2, air 8 kV, contact 6 kV, perf. criteria A Radiated immunity EN 61000-4-3, 10 V/m, perf. criteria A Fast transient / surge (with external input capacitor) EN 61000-4-4, 2 kV, perf. criteria A EN 61000-4-5, 1 kV perf. criteria A external input capacitor: Nippon chemi-con KY 220 F, 100 V, ESR 48 mOhm Conducted immunity EN 61000-4-6, 10 Vrms, perf. criteria A Output Specifications Voltage set accuracy 1 % Output voltage adj. range 10 % for single output models only. Trim up via resistor between Trim and -Vout Trim down via resistor between Trim and +Vout resistor values see application note Regulation - Input variation (Vmin - Vmax) - Load variation single output models: dual output models: -Cross regulation dual output models: 0.2 % max. 0.2 % max. (0 - 100 % load) 1.0 % max. (0 - 100 % balanced load) 5.0 % max. (25 - 100 % asymmetrical load) Minimum load not required Ripple and noise (20 MHz bandwidth) 3.3 & 5.0 VDC models: 100 mVp-p typ. 12 & 15 VDC models: 150 mVp-p typ. Temperature coefficient 0.02 %/K Output current limitation at 150 % of Iout max., hiccup Short circuit protection indefinite, automatic recovery Over voltage protection shutdown at +20% of nominal output Transient response setting time 250 s typ. (25% load step change) Max. capacitive load http://www.tracopower.com 3.3 5 12 15 12 15 VDC VDC VDC VDC VDC VDC models: models: models: models: models: models: 10'300 F 6'800 F 1'200 F 750 F 680 F (each output) 380 F (each output) Page 2 of 4 DC/DC Converters THL 25 Series 25 Watt General Specifications Temperature ranges - - - - Load derating - without heat sink - with heat sink Thermal impedance - Natural convection17.6C/W - Natural convection with heat sink 14.8C/W Operating (natural convection 20 LFM) Operating with heat sink (natural convection 20 LFM) Case temperature Storage -40C to +80C (with derating) -40C to +85C (with derating) +105C max. -50C to +125C 2.0 %/K above +55C 2.5 %/K above +65C Humidity (non condensing) 95 % rel H max. Reliability, calculated MTBF (MIL-HDBK-217F, at +25C, ground benign) >313'300 h Isolation voltage (60sec.) - Input/Output 1500 VDC Isolation capacitance - Input/Output 2000 pF max. Isolation resistance - Input/Output (500 VDC) >1000 MOhm Remote On/Off - On: 3.5 ... 15 VDC or open circuit - Off: 0 ... 1.2 VDC or short circuit pin 6 and pin 2 - Off idle current: 3 mA typ. Switching frequency (fixed) 285 kHz typ. (pulse width modulation PWM) Safety standards CAN/CSA-C22.2 No 60950-1-07, 2nd ed; A1:2011 ANSI/UL No. 60950-1, 2nd ed.; A1:2011 IEC 60950-1:2005 (2nd edition); Am 1:2009 EN 60950-1:2006/A11:2009/A1:2010/A12:2011 - Certification documents www.tracopower.com/overview/thl25 Environmental compliance - Reach www.tracopower.com/info/reach-declaration.pdf - RoHS RoHS directive 2011/65/EU Physical Specifications Casing material metal Baseplate non conductive FR4 Potting material epoxy (UL 94V-0 rated) Weight 16.5 g (0.58 oz) Soldering temperature max. 260C / 10sec. Supporting documents : www.tracopower.com/overview/thl25 All specifications valid at nominal input voltage, full load and +25C after warm-up time unless otherwise stated. http://www.tracopower.com Page 3 of 4 DC/DC Converters THL 25 Series 25 Watt Outline Dimensions 7.62 5.08 (0.3) (0.2) 3 6.0 10.2 2.5 10.16 10.16 (0.24) (0.4) (0.1) (0.4) (0.4) (1.0) 2.5 4 5 (0.1) Bottom view 25.4 (0.8) 20.32 1 2 6 Pin-Out Pin Single Dual 1 +Vin (Vcc) +Vin (Vcc) 2 -Vin (GND) -Vin (GND) 3 +Vout +Vout 4 Trim Common 5 -Vout -Vout 6 Remote On/Off 25.4 (1.0) Dimensions in [mm], () = Inch Pin diameter o 1.0 (0.04) Pin pitch tolerances: 0.25 (0.01) Tolerances: 0.5 (0.02) Heat-Sink (Option) Order code: THL-HS1 (cont.: heat-sink, thermal pad, 2 clamps) Material: Aluminum Finish: Anodic treatment (black) Weight: 4 g (0.14 oz) without converter Thermal impedance after assembling: 15.8 K/W 31.0 (1.22) max. Note: The product label on converter has to be removed before mounting the heat-sink. For volume orders converters will be supplied with mounted heat-sink. Please contact factory for quotation. Separate heat-sinks are only available for prototypes and small quantity orders. Heat-sink Thermal pad Clamp Converter 16.3 (0.64) 17.5 (0.69) max. Specifications can be changed without notice! Make sure you are using the latest documentation, downloadable at www.tracopower.com www.tracopower.com Rev. July 12, 2018 Page 4 of 4 Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: TRACO Power: THL 25-4822 THL 25-2422 THL 25-2413 THL 25-4823 THL 25-1212 THL 25-4811 THL 25-1223 THL 25-2411 THL 25-1222 THL 25-4810 THL 25-1211 THL 25-4813 THL 25-2410 THL 25-2412 THL 25-4812 THL 25-1213 THL 25-2423 THL 25-1210